- Add CSS components: .page-meta badges, .domain-header, .install-banner - Fix invisible tab navigation (explicit color for light/dark modes) - Rewrite generate-docs.py with design system templates - Domain indexes: centered headers with icons, install banners, grid cards - Skill pages: pill badges (domain, skill ID, source), install commands - Agent/command pages: type badges with domain icons - Regenerate all 210 pages (180 skills + 15 agents + 15 commands) Co-Authored-By: Claude Opus 4.6 <noreply@anthropic.com>
433 lines
14 KiB
Markdown
433 lines
14 KiB
Markdown
---
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title: "CAPA Officer"
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description: "CAPA Officer - Claude Code skill from the Regulatory & Quality domain."
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---
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# CAPA Officer
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<div class="page-meta" markdown>
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<span class="meta-badge">:material-shield-check-outline: Regulatory & Quality</span>
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<span class="meta-badge">:material-identifier: `capa-officer`</span>
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<span class="meta-badge">:material-github: <a href="https://github.com/alirezarezvani/claude-skills/tree/main/ra-qm-team/capa-officer/SKILL.md">Source</a></span>
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</div>
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<div class="install-banner" markdown>
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<span class="install-label">Install:</span> <code>claude /plugin install ra-qm-skills</code>
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</div>
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Corrective and Preventive Action (CAPA) management within Quality Management Systems, focusing on systematic root cause analysis, action implementation, and effectiveness verification.
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---
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## Table of Contents
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- [CAPA Investigation Workflow](#capa-investigation-workflow)
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- [Root Cause Analysis](#root-cause-analysis)
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- [Corrective Action Planning](#corrective-action-planning)
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- [Effectiveness Verification](#effectiveness-verification)
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- [CAPA Metrics and Reporting](#capa-metrics-and-reporting)
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- [Reference Documentation](#reference-documentation)
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- [Tools](#tools)
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---
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## CAPA Investigation Workflow
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Conduct systematic CAPA investigation from initiation through closure:
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1. Document trigger event with objective evidence
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2. Assess significance and determine CAPA necessity
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3. Form investigation team with relevant expertise
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4. Collect data and evidence systematically
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5. Select and apply appropriate RCA methodology
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6. Identify root cause(s) with supporting evidence
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7. Develop corrective and preventive actions
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8. **Validation:** Root cause explains all symptoms; if eliminated, problem would not recur
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### CAPA Necessity Determination
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| Trigger Type | CAPA Required | Criteria |
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|--------------|---------------|----------|
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| Customer complaint (safety) | Yes | Any complaint involving patient/user safety |
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| Customer complaint (quality) | Evaluate | Based on severity and frequency |
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| Internal audit finding (Major) | Yes | Systematic failure or absence of element |
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| Internal audit finding (Minor) | Recommended | Isolated lapse or partial implementation |
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| Nonconformance (recurring) | Yes | Same NC type occurring 3+ times |
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| Nonconformance (isolated) | Evaluate | Based on severity and risk |
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| External audit finding | Yes | All Major and Minor findings |
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| Trend analysis | Evaluate | Based on trend significance |
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### Investigation Team Composition
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| CAPA Severity | Required Team Members |
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|---------------|----------------------|
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| Critical | CAPA Officer, Process Owner, QA Manager, Subject Matter Expert, Management Rep |
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| Major | CAPA Officer, Process Owner, Subject Matter Expert |
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| Minor | CAPA Officer, Process Owner |
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### Evidence Collection Checklist
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- [ ] Problem description with specific details (what, where, when, who, how much)
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- [ ] Timeline of events leading to issue
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- [ ] Relevant records and documentation
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- [ ] Interview notes from involved personnel
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- [ ] Photos or physical evidence (if applicable)
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- [ ] Related complaints, NCs, or previous CAPAs
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- [ ] Process parameters and specifications
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---
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## Root Cause Analysis
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Select and apply appropriate RCA methodology based on problem characteristics.
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### RCA Method Selection Decision Tree
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```
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Is the issue safety-critical or involves system reliability?
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├── Yes → Use FAULT TREE ANALYSIS
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└── No → Is human error the suspected primary cause?
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├── Yes → Use HUMAN FACTORS ANALYSIS
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└── No → How many potential contributing factors?
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├── 1-2 factors (linear causation) → Use 5 WHY ANALYSIS
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├── 3-6 factors (complex, systemic) → Use FISHBONE DIAGRAM
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└── Unknown/proactive assessment → Use FMEA
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```
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### 5 Why Analysis
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Use when: Single-cause issues with linear causation, process deviations with clear failure point.
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**Template:**
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```
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PROBLEM: [Clear, specific statement]
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WHY 1: Why did [problem] occur?
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BECAUSE: [First-level cause]
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EVIDENCE: [Supporting data]
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WHY 2: Why did [first-level cause] occur?
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BECAUSE: [Second-level cause]
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EVIDENCE: [Supporting data]
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WHY 3: Why did [second-level cause] occur?
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BECAUSE: [Third-level cause]
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EVIDENCE: [Supporting data]
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WHY 4: Why did [third-level cause] occur?
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BECAUSE: [Fourth-level cause]
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EVIDENCE: [Supporting data]
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WHY 5: Why did [fourth-level cause] occur?
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BECAUSE: [Root cause]
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EVIDENCE: [Supporting data]
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```
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**Example - Calibration Overdue:**
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```
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PROBLEM: pH meter (EQ-042) found 2 months overdue for calibration
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WHY 1: Why was calibration overdue?
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BECAUSE: Equipment was not on calibration schedule
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EVIDENCE: Calibration schedule reviewed, EQ-042 not listed
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WHY 2: Why was it not on the schedule?
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BECAUSE: Schedule not updated when equipment was purchased
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EVIDENCE: Purchase date 2023-06-15, schedule dated 2023-01-01
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WHY 3: Why was the schedule not updated?
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BECAUSE: No process requires schedule update at equipment purchase
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EVIDENCE: SOP-EQ-001 reviewed, no such requirement
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WHY 4: Why is there no such requirement?
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BECAUSE: Procedure written before equipment tracking was centralized
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EVIDENCE: SOP last revised 2019, equipment system implemented 2021
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WHY 5: Why has procedure not been updated?
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BECAUSE: Periodic review did not assess compatibility with new systems
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EVIDENCE: No review against new equipment system documented
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ROOT CAUSE: Procedure review process does not assess compatibility
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with organizational systems implemented after original procedure creation.
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```
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### Fishbone Diagram Categories (6M)
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| Category | Focus Areas | Typical Causes |
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|----------|-------------|----------------|
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| Man (People) | Training, competency, workload | Skill gaps, fatigue, communication |
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| Machine (Equipment) | Calibration, maintenance, age | Wear, malfunction, inadequate capacity |
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| Method (Process) | Procedures, work instructions | Unclear steps, missing controls |
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| Material | Specifications, suppliers, storage | Out-of-spec, degradation, contamination |
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| Measurement | Calibration, methods, interpretation | Instrument error, wrong method |
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| Mother Nature | Temperature, humidity, cleanliness | Environmental excursions |
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See `references/rca-methodologies.md` for complete method details and templates.
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### Root Cause Validation
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Before proceeding to action planning, validate root cause:
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- [ ] Root cause can be verified with objective evidence
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- [ ] If root cause is eliminated, problem would not recur
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- [ ] Root cause is within organizational control
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- [ ] Root cause explains all observed symptoms
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- [ ] No other significant causes remain unaddressed
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---
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## Corrective Action Planning
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Develop effective actions addressing identified root causes:
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1. Define immediate containment actions
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2. Develop corrective actions targeting root cause
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3. Identify preventive actions for similar processes
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4. Assign responsibilities and resources
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5. Establish timeline with milestones
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6. Define success criteria and verification method
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7. Document in CAPA action plan
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8. **Validation:** Actions directly address root cause; success criteria are measurable
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### Action Types
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| Type | Purpose | Timeline | Example |
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|------|---------|----------|---------|
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| Containment | Stop immediate impact | 24-72 hours | Quarantine affected product |
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| Correction | Fix the specific occurrence | 1-2 weeks | Rework or replace affected items |
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| Corrective | Eliminate root cause | 30-90 days | Revise procedure, add controls |
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| Preventive | Prevent in other areas | 60-120 days | Extend solution to similar processes |
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### Action Plan Components
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```
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ACTION PLAN TEMPLATE
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CAPA Number: [CAPA-XXXX]
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Root Cause: [Identified root cause]
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ACTION 1: [Specific action description]
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- Type: [ ] Containment [ ] Correction [ ] Corrective [ ] Preventive
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- Responsible: [Name, Title]
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- Due Date: [YYYY-MM-DD]
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- Resources: [Required resources]
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- Success Criteria: [Measurable outcome]
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- Verification Method: [How success will be verified]
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ACTION 2: [Specific action description]
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...
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IMPLEMENTATION TIMELINE:
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Week 1: [Milestone]
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Week 2: [Milestone]
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Week 4: [Milestone]
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Week 8: [Milestone]
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APPROVAL:
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CAPA Owner: _____________ Date: _______
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Process Owner: _____________ Date: _______
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QA Manager: _____________ Date: _______
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```
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### Action Effectiveness Indicators
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| Indicator | Target | Red Flag |
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|-----------|--------|----------|
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| Action scope | Addresses root cause completely | Treats only symptoms |
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| Specificity | Measurable deliverables | Vague commitments |
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| Timeline | Aggressive but achievable | No due dates or unrealistic |
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| Resources | Identified and allocated | Not specified |
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| Sustainability | Permanent solution | Temporary fix |
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---
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## Effectiveness Verification
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Verify corrective actions achieved intended results:
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1. Allow adequate implementation period (minimum 30-90 days)
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2. Collect post-implementation data
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3. Compare to pre-implementation baseline
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4. Evaluate against success criteria
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5. Verify no recurrence during verification period
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6. Document verification evidence
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7. Determine CAPA effectiveness
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8. **Validation:** All criteria met with objective evidence; no recurrence observed
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### Verification Timeline Guidelines
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| CAPA Severity | Wait Period | Verification Window |
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|---------------|-------------|---------------------|
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| Critical | 30 days | 30-90 days post-implementation |
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| Major | 60 days | 60-180 days post-implementation |
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| Minor | 90 days | 90-365 days post-implementation |
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### Verification Methods
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| Method | Use When | Evidence Required |
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|--------|----------|-------------------|
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| Data trend analysis | Quantifiable issues | Pre/post comparison, trend charts |
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| Process audit | Procedure compliance issues | Audit checklist, interview notes |
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| Record review | Documentation issues | Sample records, compliance rate |
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| Testing/inspection | Product quality issues | Test results, pass/fail data |
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| Interview/observation | Training issues | Interview notes, observation records |
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### Effectiveness Determination
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```
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Did recurrence occur during verification period?
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├── Yes → CAPA INEFFECTIVE (re-investigate root cause)
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└── No → Were all effectiveness criteria met?
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├── Yes → CAPA EFFECTIVE (proceed to closure)
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└── No → Extent of gap?
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├── Minor gap → Extend verification or accept with justification
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└── Significant gap → CAPA INEFFECTIVE (revise actions)
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```
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See `references/effectiveness-verification-guide.md` for detailed procedures.
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---
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## CAPA Metrics and Reporting
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Monitor CAPA program performance through key indicators.
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### Key Performance Indicators
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| Metric | Target | Calculation |
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|--------|--------|-------------|
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| CAPA cycle time | <60 days average | (Close Date - Open Date) / Number of CAPAs |
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| Overdue rate | <10% | Overdue CAPAs / Total Open CAPAs |
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| First-time effectiveness | >90% | Effective on first verification / Total verified |
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| Recurrence rate | <5% | Recurred issues / Total closed CAPAs |
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| Investigation quality | 100% root cause validated | Root causes validated / Total CAPAs |
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### Aging Analysis Categories
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| Age Bucket | Status | Action Required |
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|------------|--------|-----------------|
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| 0-30 days | On track | Monitor progress |
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| 31-60 days | Monitor | Review for delays |
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| 61-90 days | Warning | Escalate to management |
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| >90 days | Critical | Management intervention required |
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### Management Review Inputs
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Monthly CAPA status report includes:
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- Open CAPA count by severity and status
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- Overdue CAPA list with owners
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- Cycle time trends
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- Effectiveness rate trends
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- Source analysis (complaints, audits, NCs)
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- Recommendations for improvement
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---
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## Reference Documentation
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### Root Cause Analysis Methodologies
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`references/rca-methodologies.md` contains:
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- Method selection decision tree
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- 5 Why analysis template and example
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- Fishbone diagram categories and template
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- Fault Tree Analysis for safety-critical issues
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- Human Factors Analysis for people-related causes
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- FMEA for proactive risk assessment
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- Hybrid approach guidance
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### Effectiveness Verification Guide
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`references/effectiveness-verification-guide.md` contains:
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- Verification planning requirements
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- Verification method selection
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- Effectiveness criteria definition (SMART)
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- Closure requirements by severity
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- Ineffective CAPA process
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- Documentation templates
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---
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## Tools
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### CAPA Tracker
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```bash
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# Generate CAPA status report
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python scripts/capa_tracker.py --capas capas.json
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# Interactive mode for manual entry
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python scripts/capa_tracker.py --interactive
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# JSON output for integration
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python scripts/capa_tracker.py --capas capas.json --output json
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# Generate sample data file
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python scripts/capa_tracker.py --sample > sample_capas.json
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```
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Calculates and reports:
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- Summary metrics (open, closed, overdue, cycle time, effectiveness)
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- Status distribution
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- Severity and source analysis
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- Aging report by time bucket
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- Overdue CAPA list
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- Actionable recommendations
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### Sample CAPA Input
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```json
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{
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"capas": [
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{
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"capa_number": "CAPA-2024-001",
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"title": "Calibration overdue for pH meter",
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"description": "pH meter EQ-042 found 2 months overdue",
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"source": "AUDIT",
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"severity": "MAJOR",
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"status": "VERIFICATION",
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"open_date": "2024-06-15",
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"target_date": "2024-08-15",
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"owner": "J. Smith",
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"root_cause": "Procedure review gap",
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"corrective_action": "Updated SOP-EQ-001"
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}
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]
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}
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```
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---
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## Regulatory Requirements
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### ISO 13485:2016 Clause 8.5
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| Sub-clause | Requirement | Key Activities |
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|------------|-------------|----------------|
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| 8.5.2 Corrective Action | Eliminate cause of nonconformity | NC review, cause determination, action evaluation, implementation, effectiveness review |
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| 8.5.3 Preventive Action | Eliminate potential nonconformity | Trend analysis, cause determination, action evaluation, implementation, effectiveness review |
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### FDA 21 CFR 820.100
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Required CAPA elements:
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- Procedures for implementing corrective and preventive action
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- Analyzing quality data sources (complaints, NCs, audits, service records)
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- Investigating cause of nonconformities
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- Identifying actions needed to correct and prevent recurrence
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- Verifying actions are effective and do not adversely affect device
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- Submitting relevant information for management review
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### Common FDA 483 Observations
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| Observation | Root Cause Pattern |
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|-------------|-------------------|
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| CAPA not initiated for recurring issue | Trend analysis not performed |
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| Root cause analysis superficial | Inadequate investigation training |
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| Effectiveness not verified | No verification procedure |
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| Actions do not address root cause | Symptom treatment vs. cause elimination |
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